The magnetic separator is controlled by FESTO pneumatic elements. The SIEMENS control system included in the delivery is applicable in most industrial plants. The separated material is discharged through a central section where an adjustable spreading canopy directs the material flow evenly onto the magnetic plates. During the automatic cleaning process, the plates are moved to the side parts of the separator where they are demagnetized and the trapped dirt is automatically discharged into the side hoppers. Through the unique design of the magnetic cores, the MSP series achieves excellent magnetic properties across the entire material flow.

Advantages of the MSP FAC magnetic separator with automatic cleaning system

• The automation of the cleaning process increases productivity, does not require an operator and thus contributes to the elimination of possible neglect of the cleaning interval caused by the human factor. The high level of work safety is also a significant advantage.
• Use in plants with a high incidence of ferromagnetic impurities
• Adjustable cleaning interval according to the amount of dirt captured
• Possibility of connection to a central control system (standard potential-free contacts, optionally PROFINET or PROFIBUS)
• Deep magnetic field, high breakaway force and magnetic induction
• Use also for poorly flowable materials and also for abrasive bulk materials – lined with abrasion-resistant polyurethane – conformal for the food industry
• For positions where the highest quality of separation is required or there is a higher incidence of very fine ferromagnetic impurities, a plate separator with 7 magnetic circuits has been developed
• Meets standards for use in the food industry, např. EN 1935/2004
• It is made of stainless steel 1.4301, controls from renowned manufacturers FESTO, Siemens a Rittal
• Ready for piping systems DN 150/200/250/300. Using adapters, the connection can be customised
• Resistance, durability, assembly readiness. Commissioning and training of personnel is optionally included in the delivery
• On-site service support or remote management via GSM-module
• Certificate of magnetic properties – Measured by calibrated instruments and trained personnel Regular annual inspection and check measurements by MAGSY’s service department on your premises

Areas of application in operation

1. Separation to protect production technologies

   In the case of applications used to protect production equipment, the MSP FAC separator is equipped with a ferrite magnetic core with a deep effective magnetic field that is capable of capturing coarser ferromagnetic impurities and thus protecting downstream production equipment. This makes a significant contribution to saving maintenance and service costs.

2. Separation for product purity

   When used in a position that ensures safety and final product quality, the fully automated MSP FAC separator is equipped with a neodymium magnetic core that achieves superior magnetic induction and breakaway force values. In positions where the highest quality of separation is required or where a higher incidence of very fine ferromagnetic impurities is expected, a plate separator with 7 magnetic circuits has been developed.

Size models

The MSP FAC product line is offered in standard sizes for piping systems with a diameter of 150/200/250/300. For other dimensions or smaller diameters, installation with adapters is possible.

Connection requirements

• Electro – 230/16 A
• Pneu – pressurised air – 6 bar permanently

Information on the safety and quality of separators

We care about high quality magnetic separators

Basic technical specification  

Magnetic equipment

• Ferrite magnets with deep magnetic field design or very strong NdFeB magnets protected by 1.4301/1.4404 stainless steel plate

Thermal resistance of magnetic material

• Anisotropic ferrite 200 °C/NdFeB standard up to 80 °C – optionally 120 °C, 150 °C

Magnetic power

• Ferrite ca. 2.100 G / 25 N on the core /// 1.800 G / 20 N on the contact surface
• NdFeB approx. 6.000 G / 80 N on the core// 4.500 G / 60 N on the contact area

Separator material

• Standard: stainless steel 1.4301 / AISI 304
• Optional: stainless steel 1.4404 / AISI 316 L (for acidic pH)

Pressure resistance

• Not intended for pressure piping

PLC – control

• Siemens

Pneu-controls

• FESTO

Pneumatic and electrical junction boxes

• Rittal

Surface finishes

• Outer surfaces and separator body: machine blasted with ceramic mixture

Connection elements

• Standard 150×150/200×200/250×250/300×300
• Possible connection according to specific position by means of intermediate bushings according to requirements
• Connection to a dust extraction system is recommended for very dusty products – holes for installation are ready on the separator – DN 50 – smooth pipe

Seal material

• Standard: seals meeting the requirements for the food industry
• Optionally: according to requirements

Optional functional accessories

• Lining with abrasion-resistant polyurethane
• Electrical and pneumatic controls for ATEX 22 environments
• Spacers for installation in other pipe diameters
• Commissioning and staff training

Engineering processing

All machining is carried out on the machines of MAGSY CZ’s own production base and its own engineering technology.

Welds of parts

Performed according to the requirements of the current technological standards for welding of stainless steel materials. High quality of processing is guaranteed by demanding output control of welds.

Ask us – we will advise you!

Custom production is our priority.

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Our company specializes in manufacturing magnetic separators and provides complete solutions to meet client’s requirements. One of our types of orders is the design, construction and building of separation lines for non-magnetic materials.

Construction and design

Based on customer requirements, we can design a complete customized sorting line. The design depends on the specific application, the type and total amount of material that will pass through the separation line and other factors.

Customized sorting line

The separation line can be made up of different parts tailored to your requirements. It can consist of the following individual types of parts:

• Magnetic separators – different types according to the type of materials
• Magnetic separators for non-magnetic metals (Eddy Current Separator) – fitted with very strong neodymium magnets
• Metal detectors
• Different types of conveyors – according to the type and quantity of transported material
• Crushers and mills
• Other equipment – as required

How will we implement your project?

• We will come, focus and propose a solution
• We produce a customized sorting line
• We install the sorting line
• We’ll get the line up and running on site
• Provide expert information on the installed product

Illustrative model of sorting line

For a better idea, you can take a look at our sample model of a sorting line in the picture.

Legend:

1. Conveyor
2. metal detector
3. shredder
4. Conveyor
5. magnet above the conveyor – self-cleaning
6. magnetic roller
7. magnetický separátor nemagnetických kovů
8. Conveyor
9. shredder

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Magnetic drum design

The magnetic drum consists of an outer, stainless steel, rotating casing with a sleeve and a magnetic core fitted with ferrite magnets or very strong neodymium NdFeB magnets. These magnets create the necessary magnetic field on the surface of the drum, thanks to which the metal particles are trapped and carried beyond the drum axis. Here, demagnetisation occurs and the metals fall off spontaneously, unlike non-metallic separated material which falls off before the axis of the magnetic drum.

Animation of magnetic drum operation

Possibilities of using the magnetic drum

The magnetic drum is made of stainless steel and we are able to dimension it to your requirements. The use of a magnetic drum will significantly increase the quality of the processed material. It is also suitable for use where it is necessary to protect downstream equipment from damage by metal particles.

Vibrating conveyor (vibrating feeder) in front of magnetic separator

This conveyor spreads the accumulated material on the conveyor into a uniform layer over the entire width of the belt. The material is then easier and better separated, especially when using a non-magnetic metal separator, magnetic plate, magnetic drum or magnetic roller. The vibratory conveyor is suitable for dry bulk materials. It is not suitable for fine and sticky materials. The high trough of the conveyor prevents unwanted material from falling out of the conveyor belt.

• Belt speed: The feeding speed is adjusted according to the type of material to be transported
• Drive unit: 2x vibromotor, W 20 NX, p=0,55 kW 230/400 V, 50 Hz
• Conveyor length: 1040 mm
• Transport capacity: according to the type of material to be transported

Magnetic drum in MBZ cabinet construction

For significantly easier installation of the magnetic drum, we also supply the magnetic drum including the cabinet construction. The separation principle is exactly the same as for the magnetic drum. In this version, the magnetic drum is installed in the cabinet construction and the trouble of fixing the magnetic drum is eliminated.

Advantages of cabinet construction

The material to be separated is poured into the box structure through its upper opening. The cabinet structure is terminated by two openings through which the metals and the separated material fall out separately. The diameter, length of the drum and dimensions of the cabinet structure are adapted to your requirements.

The magnetic drum in a box construction is supplied including motor and gearbox and can be equipped with either ferrite magnets or significantly stronger neodymium NdFeB magnets.

Adjustable baffle that directs the flow of material into the drum.

Magnetic drum in cabinet construction double deck MBZD

This double-deck magnetic drum will find its application in those operations where an even higher quality of separation needs to be achieved by adding an additional magnetic drum. Another application is in minimising contamination of the captured metals by the separated material – where the highest possible purity of the separated metals needs to be achieved.

Double-deck drum design

Magnetic drums of this separator can be equipped with ferrite and very strong neodymium NdFeB magnets. It is also possible to combine them, where one magnetic drum is equipped with ferrite magnets and the other with neodymium magnets. We recommend to consult us for the selection of the appropriate type of magnets and the correct order of the drums when combining both types of magnets. Kontaktujte nás, prosím, se svou poptávkou. We will be happy to advise you.

Advantages of the magnetic drum

1. combination of drums with different magnets
2. high quality separation
3. speed control of each drum separately
4. customisation to your requirements

Using the magnetic drum

• perfect separation
• minimization of contamination of captured metals by separated material

Adaptability to your needs

You can select the speed of each drum individually. On request, we can equip the drum with sound and light signalling.
As manufacturers of these devices, we will manufacture them exactly according to your requirements – we will adapt the dimensions of the separator to your technology, recommend the appropriate diameter and length of the drums and also help with the selection of the most suitable magnets.

The post Magnetic drum appeared first on MAGSY.

Magnets above the conveyor / Overband magnetic separator – MSF

Magnets above the conveyor / Overband magnetic separator – MSF

Magnets above the conveyor / Overband magnetic separator – MSF

Magnets above the conveyor / Overband magnetic separator – MSF

Magnets above the conveyor / Overband magnetic separator – MSF

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