Manual cleaning
What material do you separate
Vegetable oil
Gasoline
Diesel
Rinsing baths
Pudding
Syrup
Cooling emulsion
Cooling oil
Sugar juice
Jam
Yoghurt
Ketchup
Baby food
The above materials are only selected examples, consultation for your specific case is always important.
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Flow-type magnetic separator
What is the separator suitable for?
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- For liquid mixtures in intermittent operations
- Magnetic induction up to 17,000 G
- Also suitable for pressure pipes up to max. 40 Bar
- Can also be used in abrasive substances under certain circumstances
Design and cleaning principle of the separator
Important parts of the separator
Magnetic tubes with neodymium magnets
Strong neodymium magnets inside the tubes capture even very fine ferromagnetic particles from liquid or semi-liquid materials.Stainless steel hygienic construction
Made of stainless steel suitable for the food and pharmaceutical industry, ensuring easy cleaning and corrosion resistance.
Optimised flow system
The design minimizes pressure loss and allows for smooth material flow, increasing separation efficiency without slowing down the process.Send us an e-mail
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Model series
Why Magsy
Own production hall
23 years on the market
Leading separator manufacturer in Europe
Service team 24 hours a day
Over 50,000+ separators produced
ISO 9001 certificates
How do we pack and ship magnetic separators?
How does the cooperation work?
Product Description
Separated medium flows through the separator, either using a free flow without a pressure, or based on a forced flow in a pressure pipeline. MF separators are designed for both vertical and horizontal pipeline directions. MF separator design system developed by MAGSY is characterized by closed magnetic cores in the covering pipes. This way the protection of magnetic cores against negative action of aggressive environments is provided.
MF utilization industrial areasIn general, MF magnetic separators are suitable for using in all industrial areas where the cleaning medium is a liquid or, respectively, liquid material mixtures with common flowing parameters.
Utilization areas
- Liquid cooling systems in all industrial areas,
- Machine engineering, ceramics and porcelain industry, chemical industry,
- Food industry – liquid products and intermediate products,
Separated medium flows through the separator, either using a free flow without a pressure, or based on a forced flow in a pressure pipeline. MF separators are designed for both vertical and horizontal pipeline directions. MF separator design system developed by MAGSY is characterized by closed magnetic cores in the covering pipes. This way the protection of magnetic cores against negative action of aggressive environments is provided.
MF utilization industrial areas
In general, MF magnetic separators are suitable for using in all industrial areas where the cleaning medium is a liquid or, respectively, liquid material mixtures with common flowing parameters.
Utilization areas
- Liquid cooling systems in all industrial areas,
- Machine engineering, ceramics and porcelain industry, chemical industry,
- Food industry – liquid products and intermediate products,
Utilization area in the industrial operations:
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Separation aimed at technological protection in operations
Separation aimed at technological protection is focused on removing of ferromagnetic impurities from a medium, purposed at a protection of technological devices (pumps, filters, etc.) against their damaging. The separator is situated already within the medium processing, namely before the technological units that need to be protected against damaging and/or wear and tear by Fe particles. From the output point of view, grate magnetic cores are equipped with strong NdFeB magnets, and their composition (or, in other words, core assembly, is made to catch medium-size, fine to smaller impurities (from the size of 1.0 mm) that could damage subsequent technological devices. In practice this means that core compositions on the levels I or II are used.
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Separation aimed at the product cleanliness
This separation is aimed at the own product cleaning from the ferromagnetic impurities, focused on achieving as good as possible product cleanliness. In this case, the separator is situated especially in the end of the manufacturing process, or within its course, on more places. This is the most efficient technique. . From the output point of view, grate magnetic cores are equipped with strong NdFeB magnets, and the magnetic core composition is made to catch medium-size, fine to smaller impurities (from the size of 1.0 mm). In practice this means that core compositions on the levels III – VI are used.
MF flow-type separator: design and functioning
The main elements of this magnetic separator are the separator body, separator component and connecting elements. The pipe-like body is mounted firmly to the material pipeline using connecting elements. The body is a separation space. The body size is given by the size (clearance) of the separated material pipeline, and it is designed in a manner that the separator as such does not reduce the separated material flow rate, and the operational conditions are not changed.
Body material dimension is always such that it respects operational conditions of the separated material pipeline (pressure resistance, welds).
The component is removable, and it consists of the covering pipes, sliding magnetic cores and sliding mechanism including a pull bar.
During the own separator cleaning process, the component is removed from the separator body in order to perform the cleaning as such out of the material flow. Using the sliding mechanism, the cores are moved to the component upper part. This way, the pipes become demagnetized and Fe particles caught can be removed from the covering pipes easily.
Magnetic cores in the pipes form a magnetic field in which magnetic particles, impurities are induced and attached to the pipes surface. They remain caught there, mainly on the side opposite to the medium flow direction.
MF separator is installed into the separated material pipeline system as needed – in the vertical or horizontal position.
In their standard version, MF flow-type separators are prepared for an installation into a pressure pipeline using the standard operational pressure of up to 6 bar. As an option, MAGSY can prepare the MF separator also for high-pressure pipeline, for the pressure of up to 7 ~ 40 bar, including the pressure test certificate or, possibly, X-ray test of the product capillary perfection. From a viewpoint of a media flow through the separator, the separator body design is made in a way that the cross-section of the flow through the body always corresponds to the pipeline dimensions required, and the material flow is not braked by the separator.
As a standard, MF separators are manufactured using the stainless steel material 1.4301. As an option, MAGSY can prepare the separator also for acidic or aggressive environments, as needed, in the material 1.4404 or 1.4571.
MF-UP flow-type separator may be conditionally used also in abrasive liquids, but in such cases, an increased wear and tear and more frequent covering pipe replacement must be taken into account. Pipe wall is machined to the thickness of ca 0.6 mm. An easy covering pipe replacement is enabled especially by the separator design of the MF-UP type. MF can be used in Ex environments (the modification will be carried out by MAGSY)
Separator safety and quality information
We care about the high quality of our magnetic separators
Magnetic cores in MF separators
Magnetic cores are situated in covering pipes, and they are sliding in the component vertical direction. Own magnetic cores consist of permanent, circular magnets of a ring shape, and pole (distant) pads. In MF flow-type separators, MAGSY uses magnetic rings with the diameter of 29 or 20 mm.
Magnetic cores in MF separators are equipped with strong to very strong NdFeB magnets with an axial polarization. Core composition, i.e. the composition of the magnets and pole pads, is given by required magnetic output and the separation task. As a standard, the magnetic output is produced on six levels according to the separation task.
At any moment, the magnetic cores are fully covered or, in other words, closed in the covering pipes. Using this provision, permanent protection of the cores against damaging in liquid environments is provided. Core or pipe quantity in the MF separator is given by the separator size, type and model.
Magnetic core covering pipes are manufactured using seamless stainless steel pipes with the diameter of 31 or 21 mm, and they are machined to the pipe wall thickness ranging between 0.6 and 0.7 mm. MF type separator pipe surface treatment is using polishing, in order to provide perfectly smooth pipe surface where the medium flow is not braked at all.
All MF separators require regular manual pipe cleaning from magnetic impurities. The cleaning frequency cannot be stipulated generally. It always depends on the size of Fe impurity portion in own medium. Cleaning interval must be adapted to this value because each excessive deposit of impurities on pipes reduces the separation efficiency significantly. Due to that, MF separator using is only suitable in discontinuous operations where regular, sufficiently frequent pipe manual cleaning operations may be observed.
Flow labyrinth in MF separators
Pipe quantity and distribution within the separator body form a well-proven flow labyrinth.
An efficient functioning of all pipe-like separators is based on the following assumptions:
- Sufficient magnetic induction on the grate pipe surface and within their proximity (the values in G)
- High tear-off force on the own grate pipe surface (the values in N)
- Proper, well-functioning pipe flow labyrinth within the medium flow
Therefore, this means that a deep magnetic field is not crucial. Because of that, any impurity must be – first of all – led to an immediate magnetic pipe proximity. Magnetic pipes located in the MF separator body must be thus located within a proper labyrinth, in order to provide that all pipes form together an efficient flow labyrinth, and thus a “flow” filter.
The method of separation using pipe-like separators is very efficient in all liquid materials, but none (even the strongest possible) magnetic induction is able to compensate a good labyrinth function in a system of separation through pipe separators.
Ask us – we will advise you!
Made-to-measure production is our strength.
Type designation and product line
MAGSY produce their separators of the MF type in three product groups. Each of the groups is formed by several models; this is according to a type of the magnetic separator. Particular MF product groups differ from each other, and they respect customer needs. This deals with their design, appearance, workmanship and different preferences regarding the magnetic force level, cleaning system comfort and the level of operator working safety provision.
Flow-type magnetic separator MF – CLASSIC
Flow-type magnetic separator MF – UP
Flow-type magnetic separator MF – EKO
Flow-type magnetic separator MF – Classic
Size models and the separator design
In the company MAGSY, MF-Classic is manufactured as a standard for connecting into round pipelines, in the following sizes:
- DN: 50; 65; 80; 100; 150; 200; 250 mm
The separator is connected to a pipeline using standard connecting elements, flanges.
Based on the magnetic separation task, i.e. either technological protection or medium product protection, an d also according to the task operational conditions, the separator may be equipped with various magnetic core compositions from the magnetic output viewpoint, namely on all six levels standardized.
This means that either the magnetic induction value is prioritized, or there is preferred the tear-off force value. According to these criteria, core composition on the levels I. to VI is chosen.
MF-Classic magnetic cores are vertically movable in the component. This system enables a possibility of a comfortable and good system of pipe cleaning from Fe impurities.
At the same time, the system ensures magnetic core protection against the erosive action in liquid environments.
MF – Classic separator main benefits
- Reliable separation – the labyrinth proven in the practice.
- High separation level – strong NdFeB magnets are used, magnetic force loss is reduced due to a precise covering pipe machining to the minimum wall thickness.
- Adjustable level of core magnetic equipment -I to VI levels – this means a right solution for the separation task, as a function of operational conditions and the task aim
- High engineering workmanship level – the best, certified materials, high engineering workmanship precision, resistance, durability, assembling preparedness
- User-friendly cleaning system – the system of movable cores, magnetic core protection against damaging in liquids.
Flow-type magnetic separator MF – Classic
Flow-type magnetic separator MF – Classic
Flow-type magnetic separator MF – Classic
Magnetic core system in the pipes
- Covering pipes: outer Ø 31 mm or Ø 21 mm
- Closed cores in the pipes, the cores are vertically movable in the component
Flow labyrinth
- The quantity of magnetic cores in the separator body is given by the MF-Classic size model. Requirements of an efficient separation and fluent medium flow provision are respected.
Separator material
- As a standard: stainless steel 1.4301 / AISI 304.
- As an option: stainless steel 1.4404 / AISI 316L or, possibly, 1.4571 / AISI 316Ti (in acidic pH environments)
Body and component sealing material
- As a standard: silicone sealing in a quality corresponding to the separation task and operational conditions
- As an option: EPDM food industry sealing conforming to the food industry requirements
All materials are certified in the quality corresponding to respective EU norms.
Surface treatments
- Outer body surfaces and the separator components: machine-blasted using a fine ceramics mixture
- Covering pipe outer surface: polished
- Inner body surfaces are technologically cleaned and not machine-modified
Connecting elements
- As a standard: fixed flange corresponding to an appropriate pipeline diameter DN/PN
- As an option: free flange, or screwing according to an appropriate DN/PN diameter
Counter-flanges are parts of the product. Other connecting elements are possible as an option – they are considered as non-standard equipment.
Engineering workmanship
- All engineering workmanship operations are carried out using machines belonging to own MAGSY CZ manufacturing equipment, using own MAGSY CZ engineering technology.
Component welds
They are performed according to requirements of technological standards valid in stainless steel material welding. Demanding outgoing weld quality inspection guarantees a high outgoing product quality.
Ask us – we will advise you!
Made-to-measure production is our strength.
MAGSY is competent in designing proper separator type and model including its magnetic output and labyrinth corresponding to a given separation task. The knowledge of the operational conditions, medium and Fe impurity parameters is needed for that.
Cleaning preparation used with MF – Classic and MF – UP
MAGSY, as a manufacturer of separators, is strongly focused on simplifying of the cleaning techniques of own separators, improving thus the cleaning comfort.
In order to simplify own manual separator cleaning, MAGSY manufactures the cleaning preparations being offered as an additional, facultative separator equipment.
Cleaning preparation used with the MF-classic and MF-UP serves to simplify the cleaning process, to increase the cleaning comfort and, last but not least, to improve the working safety on the separator magnetic component handling.
The material: stainless steel 1.4301
Working procedure using the cleaning preparation
- The component is dismantled from the separator body, and it is relocated to the cleaning preparation seat. Telescopic mechanism pull bar remains inserted in the lower position, i.e. the cores are in the lower pipe position. Fe impurities are still held on the pipe surface using the magnetism. Not pulled = the cores remain in the lower pipe position.
- Mechanism pull bar is pulled up to the upper position. This way, also the magnetic cores are relocated to the upper pipe space in the component. This leads to the magnetic field relocation to the upper component space, and the pipes in the separation area become demagnetized.
- Due to that, the magnetic field that previously held separated Fe impurities on pipes, is interrupted. Then the impurities fall out spontaneously to the garbage cup.
- Fe impurity residuals, still occurring on the pipes (due to just a weak para-magnetism), are cleaned easily using a brush.
Cleaning preparation utilization area
- Increase the cleaning comfort
- Working safety improvement, it helps keep the workplace clean and tidy
- Magnetic core durability increase
MAGSY recommends using of cleaning preparations in separator cleaning
Flow-type magnetic separator MF – EKO
Size models and the separator design
MF-EKO is a part of the standard MAGSY portfolio, manufactured for connecting into round pipelines, in the following sizes:
- DN: 50; 65, 80, 100 mm
The separator is connected to pipelines using standard connecting elements, flanges.
According to the magnetic separation task, i.e. the protection of technology, or the protection of a medium product, and also based on the task operational conditions, the separator may be additionally equipped with various magnetic core compositions, from the magnetic output viewpoint. This can be done on all six standardized levels.
This means that either there is prioritized the magnetic induction value, or there is a need to prefer the tear-off force value. According to these criteria, core composition on the levels I. to VI. is selected.During the cleaning operation, an attention must be also paid to the carefulness from the working safety point of view. Careless handling = danger of hand finger injury.
MF – EKO separator main benefits
- Reliable separation – a well-proven magnetic pipe labyrinth
- High separation level – using of the strongest NdFeB magnets,
- High engineering workmanship level – the best materials are used, there is a high engineering workmanship precision, resistance and assembling preparedness
- Low-cost price category with regard to the simple design.
As a disadvantage, less comfortable separator cleaning system, as for the Fe impurities, should be taken into account.
Separator safety and quality information
We care about the high quality of our magnetic separators
MF – EKO general technical specifications
Magnetic equipment
- strong NdFeB magnets, located in covering pipes,
- ring magnet with the outer Ø= 29 and 20 mm, the quantity of magnetic cores with the Ø = 29 mm or, respectively, Ø = 20 mm, is given by the MF-EKO size model and the flow labyrinth
Magnetic material temperature resistance
- as a standard: up to 80˚C
- as an option: up to 150˚C
Magnetic output
System of the magnetic cores in the pipes
- Covering pipes: outer Ø = 31 mm or, respectively, Ø = 21 mm, open from one side.
- Cores in the pipes: the cores are fully telescopic from the pipes
Flow labyrinth
- The quantity of the magnetic cores in the pipes in the separator body is defined by the MF-EKO size model; this is conditioned by respecting of an efficient separation requirement, plus providing of an efficient separation and fluent medium flow.
Separator material
- As a standard: stainless steel 1.4301 / AISI 304.
- As an option: stainless steel 1.4404 / AISI 316L or, possibly, 1.4571 / AISI 316Ti (for acidic pH environments)
Body and component sealing material
- As a standard: silicone sealing in a quality corresponding to the separation task and operational conditions
- As an option: EPDM food-industry sealing, conforming to food industry requirements
All materials are certified in a quality corresponding to respective EU norms.
Surface treatments:
- Body outer surfaces and separator components: machine-blasted using a fine ceramics compound
- Covering pipe outer surface: polished
- Body inner surfaces are technologically cleaned; they are not machine-treated.
Connecting elements:
- As a standard: using a fixed flange according to respective DN/PN pipeline diameter
- As an option: screwing, in respect to an appropriate DN/PN diameter
The counter-flanges are parts of the product.
Engineering workmanship
All engineering workmanship operations are carried out using machines belonging to own MAGSY CZ manufacturing equipment, using own MAGSY CZ engineering technology.
Component welds
They are performed according to requirements of technological standards valid in stainless steel material welding. Demanding outgoing weld quality inspection guarantees a high outgoing product quality.
Ask us – we will advise you!
Made-to-measure production is our strength.
Flow-type magnetic separator MF – Special
Separator technical parameters
- 100 – entrance and exit inner diameter is 100 mm
- 1 / single-coated
- CL – the method of connecting to the pipeline uses the CLAMP connecting system
- 10 – to be installed within a pipeline with the maximum pressure of 10 bar
- K – parts being in a contact with the separated material are manufactured using highly resistant 1.4404 stainless steel.
- 80 – temperature resistance is up to 80 °C
- S – silicone sealing
- P – the separator surface treatment is by sanding, the only polished parts are the covering pipes
- Magnetic induction on the coat: 10,500 G
- Coat tear-off force: 114 N
Ask us – we will advise you!
Made-to-measure production is our strength.
Flow-type magnetic separator MF – UP
More detailed information
Size models and separator design
MF-UP is a standardly manufactured product by the company MAGSY. It is designed for connecting to circular pipelines, in the following sizes:
DN: 50; 65; 80; 100; mm
The separator is connected to pipelines using standard connecting elements, flanges.
If the MF-UP separator is used, the utilization is normally aimed at the protection of own product – medium.
From the magnetic equipment point of view, MF-UP is manufactured on the magnetic induction levels of I – VI.
MF-UP magnetic cores are vertically movable within the component. The system enables a possibility of a comfortable and quite good system of the pipe cleaning from Fe impurities. At the same time, the system provides the magnetic core protection against an erosive action in liquid environments.
Main benefits of MF – UP separator:
- Cascade flow – due to the fact that the incoming and outgoing holes are located on different positions, more efficient material flow through the magnetic separator takes place, and this results into the maximum utilization of the whole magnetic pipe length.
- Magnetic induction of up to 17,000 G – on all magnetic pipes. Yu can choose the magnetic induction level of I – VI.
- All magnetic pipes with the diameter of 30 mm – in comparison with competitor product, already in our standard production portfolio, we offer all pipes with the diameter of 30 mm
- Magnetic pipe replacement possibility – magnets located in the separator are protected using stainless steel cases. In case of damaging, you can replace these covering pipes with new ones quite easily. Due to that, this separator is also suitable for more demanding environments (abrasive materials, etc.)
- Possibility of the magnetic core locking – due to the possibility of the manipulation handrail locking, there is no risk of the production sabotage by an intentional pulling the “cleaning handrail” during the entire manufacturing process.
- Possibility of the cleaning preparation supplying – by the reason of an easier manipulation during magnetic pipe cleaning, we can supply you the cleaning preparation that is made to measure of your magnetic separator.
Flow-type magnetic separator MF – UP
Flow-type magnetic separator MF – UP
Separator safety and quality information
We care about the high quality of our magnetic separators
MF-UP general technical specifications
Magnetic equipment
- The strongest NdFeB magnets, situated in the covering pipes.
- Ring magnet with the outer Ø= 29 mm+ the quantity of magnetic cores is given by the MF-UP size model and by the flow labyrinth
Magnetic material temperature resistance
- As a standard: up to 80 ˚C
- As an option: up to 150 ˚C
Magnetic output
- By choosing from the two strongest levels, III., or IV.,. according to the separation task and operational conditions.
The system of magnetic cores in the pipes
- Covering pipes: outer Ø = 31 mm,
- The core are closed in the pipes and they are vertically movable within the component
Flow labyrinth
- A quantity of the magnetic cores in the separator body component is given by the MF-UP size model; an efficient separation and fluent medium flow requirements must be respected.
Separator material
- As a standard: stainless steel 1.4301 / AISI 304.
- As an option: stainless steel 1.4404 / AISI 316L or, possibly, 1.4571 / AISI 316Ti (for acidic pH environments)
Body and component sealing material
- As a standard: silicone sealing in the quality corresponding to the separation task and operational conditions
- As an option: EPDM food-industry sealing conforming to the food industry requirements
All materials are certified in a quality corresponding to respective EU norms.
Surface treatments
- Body outer surfaces and separator component: machine-blasted using a fine ceramics compound
- Covering pipe outer surface: polished
- Body inner surfaces: technologically cleaned, without a machine treatment.
Connecting elements
- As a standard: fixed flange according to an appropriate DN/PN pipeline diameter
- As an option: free flange or screwing according to an appropriate DN/PN diameter
Counter-flanges are parts of the product delivery. Other connecting elements are possible as non-standard items, as an option.
Engineering workmanship
- All engineering workmanship operations are carried out using machines belonging to own MAGSY CZ manufacturing equipment, using own MAGSY CZ engineering technology.
Component welds
They are performed according to requirements of technological standards valid in stainless steel material welding. Demanding outgoing weld quality inspection guarantees a high outgoing product quality.
MAGSY is competent in designing proper separator type and model including its magnetic output and labyrinth corresponding to a given separation task. The knowledge of the operational conditions, medium and Fe impurity parameters is needed for that.
Cleaning preparation used with MF – Classic and MF – UP
MAGSY, as a manufacturer of separators, is strongly focused on simplifying of the cleaning techniques of own separators, improving thus the cleaning comfort.
In order to simplify own manual separator cleaning, MAGSY manufactures the cleaning preparations being offered as an additional, facultative separator equipment.
Cleaning preparation used with the MF-classic and MF-UP serves to simplify the cleaning process, to increase the cleaning comfort and, last but not least, to improve the working safety on the separator magnetic component handling.
The material: stainless steel 1.4301
Working procedure using the cleaning preparation
- The component is dismantled from the separator body, and it is relocated to the cleaning preparation seat. Telescopic mechanism pull bar remains inserted in the lower position, i.e. the cores are in the lower pipe position. Fe impurities are still held on the pipe surface using the magnetism. Not pulled = the cores remain in the lower pipe position.
- Mechanism pull bar is pulled up to the upper position. This way, also the magnetic cores are relocated to the upper pipe space in the component. This leads to the magnetic field relocation to the upper component space, and the pipes in the separation area become demagnetized.
- Due to that, the magnetic field that previously held separated Fe impurities on pipes, is interrupted. Then the impurities fall out spontaneously to the garbage cup.
- Fe impurity residuals, still occurring on the pipes (due to just a weak para-magnetism), are cleaned easily using a brush.
Cleaning preparation utilization area
- Increase the cleaning comfort
- Working safety improvement, it helps keep the workplace clean and tidy
- Magnetic core durability increase
MAGSY recommends using of cleaning preparations in separator cleaning
